Archive for the 'Ceramic Shaping' Category

Ceramic Shaping

Friday, October 2nd, 2009

Slip Casting
Bench Plaster Mould Casting
Bench plaster mould casting is still used for a number of reasons. Bench casting is simply the way casting has always been done. Plaster is inexpensive, and the mould making technology is easily understandable. Modifications to moulds can be made with relative ease, a small numbers of […]

Ceramic Shaping

Thursday, October 1st, 2009

Slip Casting
Capillary Casting in Plaster Moulds
Capillary casting method also has its disadvantages. Mould life is limited, and a variety of mould-making skills are required on account of mould complexity. While the skill levels needed are not as high as with bench casting, the process still requires significant training. Additionally, the number […]

Ceramic Shaping

Wednesday, September 30th, 2009

Slip Casting
For Sanitary ware manufacturing there are four basic types of casting techniques
1. Capillary Casting in Plaster Moulds
2. Bench Plaster Mould Casting
3. Battery Casting in Plaster Moulds
4. Pressure Casting in Polymer Moulds
Capillary Casting in Plaster Moulds
Capillary Casting is comparatively better in terms of profitability when compared to Bench and Battery Casting as, the same mould […]

Ceramic Shaping

Tuesday, September 29th, 2009

Slip Casting
Instead of plaster, the moulds are made of polymeric materials: while porous, these have larger pores that do not generate the same capillary forces but require an externally applied pressure to drive the filtration process. However, the application of much higher pressure (

Ceramic Shaping

Monday, September 28th, 2009

Slip Casting
Advantages of slip Casting method
1. Complex objects can be easily and well shaped.
2. As the mould material cheap, this method is a very cheap shaping method.
3. Good Material Homogeneity can be achieved.
Disadvantages of slip Casting method
1. Requirement of large number of moulds for large scale production.
2. Space necessity for mould placement
3. Limited life time […]

Ceramic Shaping

Sunday, September 27th, 2009

Slip Casting
This method is for manufacturing powder based ceramic components like tableware and sanitary ware. However this method is also used for manufacturing advanced ceramic products too. Slip Casting is a filtration process. In this process a powder suspension (a water-based suspension) is poured into a plaster mould, which by its porosity creates […]

Ceramic Shaping

Saturday, September 26th, 2009

Slip Casting
Most moulds can have a reservoir built onto the filling hole to automatically feed more slip as the level drops. After this the surplus slip is tipped out and the moulds are allowed to drain while the clay body dries. This could take anything from an hour or so to a couple […]

Ceramic Shaping

Friday, September 25th, 2009

Slip Casting
The Plaster mould is made by solidifying the plaster of paris around the original mould and then cut in half to leave a hollow section of the required shape. These two halves are then held together with rubber bands or tensioned string etc. These plaster moulds can last only for fifty casting […]

Ceramic Shaping

Thursday, September 24th, 2009

Slip Casting
Slip Casting is the most widely used Ceramic Shaping Technique for manufacturing Ceramic Products. This process involves introducing the slip (Clay +Water mixture) into a mould and then removing the mould to get the shaped product. Though this process may seem simple in words, they are not so in real industrial scenario. […]

Ceramic Shaping

Wednesday, September 23rd, 2009

Extrusion Shaping
The relationship between the extrusion pressure needed to extrude a certain material with a certain extrusion mouth as a function of the extrusion rate is dependent on the minimum pressure characteristics of the body and the characteristics of the extrusion mouth. Variations in pressure caused by changes in the extrusion rate are […]