Archive for May, 2009

Alumina Powder Preparation - Attritor Mill

Monday, May 11th, 2009

Dry Grinding - Important Steps to Follow :

Function as lubricant agent in between particles.
Modify the electrical charge of the surface of the particle.
Reduce the effects of moisture and minimize the caking problem.
Reduces the agglomeration problem during grinding.
The required additives addition for down stream operations can be added and number […]

Alumina Powder Preparation - Attritor Mill

Sunday, May 10th, 2009

Dry Grinding - Important Steps to Follow :
There are few steps one has to follow whenever the dry grinding route is opted in a attritor mill. By following the important steps we can make the grinding process more effective.

We need to maintain proper material to grinding media ratio. The ratio of material to […]

Alumina Powder Preparation - Attritor Mill

Saturday, May 9th, 2009

Advantages and Limitations of dry grinding in Attritor Mill :
ADVANTAGES :

Efficient and fast fine grinding
Very low energy consumption
Versatile process
Operator friendly
Very low maintenance
Compact design
Controlled grinding atmosphere

LIMITATIONS :

Getting sub micron size super fine powders is not easy
Generate more internal heat and needs special systems to discipiate
Feed material […]

Alumina Powder Preparation - Attritor Mill

Friday, May 8th, 2009

Dry Milling Process : The dry grinding process can be performed with continuous grinding method also. Whenever the following manufacturing conditions are required continuous grinding is adopted.

Large production volume is involved.
Material is temperature sensitive.
Material has a tendency to cake.
When the process requires a stable condition […]

Alumina Powder Preparation - Attritor Mill

Thursday, May 7th, 2009

Dry Milling Process : The attritor dry grinding works in a condition described as Kinematic porosity. This is achieved by the expanded moving bed of grinding media. The dry particles are subjected to various forces like rotational, tumbling, impact and shear. All these forces helps to achieve micron size fine powders very easily and […]

Alumina Powder Preparation - Attritor Mill

Wednesday, May 6th, 2009

Attritor Mill Principle of Working: The attritor is a grinding mill containing internally agitated media. The rotating shaft located centrally equipped with several horizontal arms creates sufficient stirring action so as to force the grinding media randomly through out the whole tank volume, causing irregular movement instead of group movement.
The irregular movement causes […]

Alumina Powder Preparation - Attritor Mill

Tuesday, May 5th, 2009

Types of Grinding Media: There are many types of grinding media available. However for attritor mill the following grinding media generally used.

High alumina
Zircon
Zirconium
Ceramic
Glass
Flint
Agate
Carbon Steel
Stainless Steel
Chrome Steel
Tungsten Carbide
Silicon Carbide
Silicon […]

Alumina Powder Preparation - Attritor Mill

Monday, May 4th, 2009

Selection Grinding Media:

Contamination: During grinding process the resulting material generated from the wear of the grinding media should not affect the final product. If it is so it can be removed by using in magnetic separator or chemical treatment or by a sindering process.
Availability: The availability is another important factor because some […]

Alumina Powder Preparation - Attritor Mills

Sunday, May 3rd, 2009

Selection of Grinding Media: Since Grinding Media plays major role in grinding process, selecting suitable grinding media for particular application is very important. Selection of grinding media depends upon various factors and the important factors are listed below.

Specific gravity - The specific gravity of grinding media is very important for fitting to specific application. […]

Alumina Powder Preparation - Atrritor Mill

Saturday, May 2nd, 2009

In the attritor mill grinding process, the grinding media factor plays an important and major role and hence discussing about these factors is very essential. The smaller the grinding media used, the faster the grinding achievable. This is possible due to the factor that in a given volume, there are more media available and more […]